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The RULER®
Instrument
The patented RULER® technology is a portable oil analysis instrument
that quickly measures the levels of antioxidants in petroleum- and synthetic-based
oils, greases, and industrial fluids. Designed to provide rapid and
accurate evaluations of lubricant oxidation stability and remaining
antioxidant concentration, the RULER® is ideal for field testing,
maintenance facilities, and oil analysis laboratories as part of a proactive
oil condition monitoring program.
The Role of Antioxidants
The antioxidants added to lubricants are vital to fluid integrity
and are specially formulated for each type of application, accounting
for the various exposures to heat, atmospheric oxygen, and water. Under
normal machine operating conditions, radical oxidation would typically
degrade any lubricant without a protective additive package. This could
result in sludge and deposit formation, filter blockages, oil thickening,
and an increase in oil acidity. The antioxidants present in the additive
package will significantly limit oil degradation from occurring but
will be depleted in the process. Therefore, it is imperative to know
the status of the antioxidants in oils being used in service.
Conventional Measurement Techniques
Many conventional laboratory techniques such as kinematic viscosity,
total acid number (TAN), infrared (IR) data, and wear metal analysis
are used for measuring the extent of oil degradation. These techniques
only begin to show significant changes in the physical and chemical
properties of the oils when a majority of the antioxidants have been
depleted and the oil has begun to substantially degrade, approaching
the end of its useful life. This is a point where machine wear and failure
may become a severe problem. However, to ensure that a lubricant is
not used past the end of its useful life, periodic oil changes are inherently
conservative which results in discarding lubricant that is still suitable
for use.
The RULER® Measurement Technology
The RULER® instrument quantitatively determines the remaining utility
of the lubricant by measuring the remaining concentrations of the antioxidants.
The rate of antioxidant depletion over time can be monitored and used
to predict proper oil change intervals as well as detect abnormal equipment
operation prior to machine breakdown. These important assessments can
be easily made by field personnel from the data acquired and analyzed
by the RULER® instrument. The results are then presented directly
on the touch screen. In addition, the RULER® Data Management Software
(R-DMS®) system, which is part of the RULER® package, enhances
this monitoring process and can be utilized on a desktop or laptop computer.
The measurement principal of the RULER® is based upon linear voltammetry,
where this patented electrochemistry technique can evaluate a wide range
of antioxidants without any interference from water, fuel, soot, dirt,
metal, silt, or other contaminants. The analysis of an oil sample requires
the addition of less than 0.5 mL of oil to an electrolytic test solution
and insertion of the RULER® probe into the solution. The instrument
applies a voltage ramp across the three-electrode sensing system in
the probe. At specific voltage values, the antioxidants will become
chemically excited and create an oxidation current that is recorded
by the instrument. A plot of oxidation current versus voltage, known
as a voltammagram, is displayed on the touch screen. The results can
then be readily analyzed using the RULER® instrument software and
interpreted by the field operator to determine if any immediate maintenance
action is necessary or to plan for the next appropriate oil change interval.
The RULER® Data Management Software (R-DMS®)
Utilizing the RULER® Data Management Software (R-DMS®) on a
desktop or laptop computer, the resulting data for each test site can
be easily tracked over time, enabling the user to identify normal trends
for any given piece of equipment. Variations from these trends can be
indicative of changes in system operating conditions causing the accelerated
oxidation of the lubricant. The R-DMS® software package can maintain
a large database of test results, display multiple test results, export
data to other formats, and incorporate trending data from other techniques
such as viscosity, acid number, infrared (IR) data, and wear metal analysis
to provide a complete condition monitoring package. Therefore, with
complete information about lubricant quality, determinations can be
easily made regarding oil change intervals or additive reinforcement
to extend the life of the lubricant.
The RULER® Test Solutions
The patented test solutions formulated specifically for RULER® analysis
optimize the measurement of specific antioxidants in any given class
of oils. These RULER® test solutions are provided in 7mL glass vials
which attach easily to the RULER® test probe, have been identified
by different colored caps, and are convenient for field and remote testing.
Each vial contains 5mL of a specific test solution and 1g of specially
prepared sand. After an oil sample is added to the test solution and
the vial is shaken, the oil and debris will adhere to the sand and the
antioxidants will remain in the solution for RULER® analysis. The
shelf life of the RULER® solutions is at least one year from the
date of manufacture. The black solutions are for RULER® Acid Number
(RAN).
The RULER® test solutions are available in four main classes: red,
green, blue, and yellow. The red solutions have been designed for aviation
oil applications, which includes ester-based turbine oils. The green
solutions have been designed for general applications, which include
phosphate ester-based oils, gear, compressor and hydraulic oils, greases,
and transformer oils. The blue solutions have been designed for combustion
engine applications, which include gear oils, gasoline and diesel crankcase
oils, and marine oils. The yellow solutions have been designed for rust
and oxidation applications, which include mineral-based steam and gas
turbine oils, phosphate ester-based oils, gear oils, compressor and
hydraulic oils, gasoline and diesel crankcase oils, marine oils, greases,
and transformer oils.
Specifications
CE Certified
Communication Ports:
Standard RS-232 port
Operating Temperature Range:
-30†C to +50†C
-22†F to +122†F
Power Supply
Rechargeable lithium-ion battery pack
Rechargeable lithium-manganese backup battery pack
Electrical Requirements
120V 50/60Hz
220V 50/60Hz
Included Accessories
Cable, and Communication Software
R-DMS® Software Package (RULER® Data Management Software)
RULER® Probe
Carrying Case for RULER® instrument and accessories
Micropipettor with disposable tips
Alcohol pads
Tissue Wipes
Instruction Manual
Dimensions lxwxh,in.(cm)
24.8x10.4x6.1 (9.75x4.1x2.4)
Net Weight: 1.9 lbs (0.85kg)
Shipping Information
Shipping Weight: 10 lbs (4.5kg)
Dimensions: 2 Cu. ft.
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